I. Homopolymer Injection Molding PP: Balance of High Rigidity and Heat Resistance
1. Product Parameters and Performance Characteristics
Homopolymer injection molding PP is polymerized from single propylene monomers, featuring high molecular chain regularity and a crystallinity of 60%-70%, which endows it with excellent rigidity and heat resistance. According to the document, its Melt Flow Rate (MFR) ranges from 5-15 g/10 min (230℃/2.16kg). Typical grades include:
- Sinopec SK Petrochemical V30G
- Fujian Refining & Chemical Co., Ltd 1100N
- Ningxia Coal Industry 1100N
2. Production Technology Essentials
Homopolymer injection molding PP employs high-efficiency liquid-phase bulk polymerization or gas-phase polymerization processes, with core controls including:
- Regulating isotacticity (>95%) via Ziegler-Natta catalysts to enhance crystallinity;
- Adjusting molecular weight distribution with hydrogen to stabilize MFR at 5-15 g/10 min, matching the fluidity requirements of injection molding equipment.
3. Application Scope
Homopolymer injection molding PP is widely used in:
- Home appliances
- Food-grade products
- Automotive components
II. Copolymer Injection Molding PP: Breakthrough in Toughness and Impact Resistance
1. Product Parameters and Performance Characteristics
Copolymer injection molding PP is formed by block copolymerization of propylene and ethylene, reducing crystallinity to 40%-60% and significantly improving toughness. Typical parameters are as follows:
- Melt Flow Rate (MFR)
- Mechanical properties
- Low-temperature impact strength
2. Production Technology Essentials
Copolymer injection molding PP adopts a multi-stage polymerization process: propylene homopolymerization first, followed by ethylene block copolymerization, controlling ethylene content at 5%-15% to form a "hard core-soft shell" structure and ensure uniform phase distribution.
3. Application Scope
Copolymer injection molding PP, with both rigidity and toughness, is mainly applied in:
- Automotive industry
- Outdoor products
- Home appliance casings
III. Comparison and Selection Recommendations for Homopolymer and Copolymer Injection Molding PP
Index | Homopolymer Injection Molding PP | Copolymer Injection Molding PP |
MFR Range | 5-15 g/10 min (230℃) | 1-10 g/10 min (230℃) |
Typical Grades | V30G, 1100N, 550N | EPS30R, K8003, K8009 |
Core Properties | High rigidity, heat resistance (>110℃) | Impact resistance, low-temperature toughness (-20℃ weather resistance) |
Application Scenarios | Home appliance structural parts, food containers, automotive frameworks | Automotive exterior parts, outdoor products, drop-resistant casings |
Selection Principle: For products requiring static load-bearing or high-temperature environments (e.g., microwave utensils), prioritize homopolymer injection molding PP; for those needing dynamic impact resistance or low-temperature use (e.g., winter outdoor equipment), copolymer injection molding PP is more suitable. Both can be further optimized with fillers to meet special industrial requirements.